Industrial Safety Compliance: OSHA 29 CFR 1910
The OSH Act and 29 CFR 1910 framework — hazcom/GHS, walking-working surfaces, PPE, machine guarding, electrical, LOTO, confined spaces, and recordkeeping.
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Faculty
Faculty details for this seminar will be announced with the full schedule.
Fees
Early: $1,895 (payment 4+ weeks ahead)
Standard: $2,095 (check/ACH) · $2,165 (card)
Group discount: $200 off per attendee for 3+ from the same organization.
Also Available
- Corporate on-site delivery at your facility
- Private cohort sessions
- Digital curriculum licensing
Seminar Overview
This seminar is taught from the primary source: the complete verbatim text of 29 CFR Part 1910 — OSHA's Occupational Safety and Health Standards for General Industry — covering the standard's subparts from the General Duty Clause foundation through walking-working surfaces, PPE, machine guarding, electrical, lockout/tagout, confined spaces, and materials handling. We do not use recycled safety-video content or vendor marketing decks; we read the actual standard, section by section, and translate it into audit-ready plant practice.
The gap between "we have a safety program" and "we can survive an OSHA inspection" is usually a documentation gap, not an effort gap. Programs fail audits because hazard assessments were never certified, machine-specific lockout procedures were never written, the confined-space program predates a facility change, or the PPE hazard assessment exists only as an assumption. Each module pairs the regulation's exact requirements with the compliance artifacts it demands — programs, certifications, procedures, permits, logs — so attendees leave knowing precisely what paper must exist and who signs it.
After three days you will be able to read any 1910 subpart with confidence, run a hazard-communication program that satisfies 1910.1200's GHS requirements, write and periodically inspect lockout/tagout energy-control procedures under 1910.147, operate a permit-required confined-space program under 1910.146, and navigate an OSHA inspection and citation process from knock to abatement. The instructor's 41 years of plant-floor failure forensics supply the case histories — real incidents traced to the specific clause that was skipped.
Ideal Learner
- EHS managers, safety coordinators, and plant safety committee leads
- Manufacturing, industrial, and facilities engineers who own equipment safety compliance
- Plant managers and operations supervisors with citation or audit exposure
- Maintenance leads responsible for LOTO, confined-space entry, and electrical work practices
- Insurance, risk-management, and corporate compliance staff auditing plant programs
Learning Objectives
- Map the OSH Act and 29 CFR 1910's subpart structure onto your facility's compliance obligations
- Run a GHS-compliant hazard communication program under 1910.1200: classification, labels, 16-section SDSs, written program, training
- Execute lockout/tagout under 1910.147, including machine-specific procedures, group lockout, and annual periodic inspections
- Operate a permit-required confined-space program under 1910.146 with correct testing order, roles, and rescue arrangements
- Apply machine guarding (Subpart O), electrical (1910.303–305), and PPE (Subpart I) requirements to real equipment and work tasks
- Manage an OSHA inspection, respond to citations, and maintain OSHA 300/301 recordkeeping correctly
Consulting Sessions
Seminar attendees can sign up for individual consulting sessions with the instructor. Sessions are free for registered attendees, first-come first-served — sign up when registering by calling 248-539-0473 or during the seminar.
Seminar Outline
- The General Duty Clause and how it is cited when no specific standard exists
- Structure of 29 CFR 1910: Subparts A–Z and how to find the operative requirement
- Employer obligations, employee rights, state-plan states, and consensus standards (ANSI/NFPA) as evidence of hazard recognition
- **Case History: a citation built on the General Duty Clause where a specific standard was assumed to apply**
- 1910.1200 scope, chemical inventory, and classification duties
- GHS labels: pictograms, signal words, hazard/precautionary statements; workplace vs. shipped-container labels
- Safety Data Sheets: the 16-section format and what each section must actually contain
- The written HazCom program, training frequency, and multi-employer/contractor chemical exchange
- **Exercise 1: audit a real SDS against the 16-section requirements and flag deficiencies**
- Subpart D (1910.22–1910.30): housekeeping, load ratings, ladders, step bolts, and the general fall-protection requirements
- Inspection and maintenance triggers for elevated surfaces and dock edges
- **Exercise 2: walking-working-surface survey of a staged work area**
- 1910.132 hazard assessment and the written certification requirement
- Eye/face (1910.133), respiratory protection (1910.134), head (1910.135), foot (1910.136), and hand (1910.138) selection criteria
- Respiratory protection program elements: medical evaluation, fit testing, cartridge-change schedules
- **Worked example: building a defensible PPE hazard-assessment certification for a machining cell**
- 1910.211–1910.212: machine-guarding definitions and the general guarding duty for point-of-operation and nip points
- Guarding methods: fixed, interlocked, adjustable, self-adjusting; presence-sensing devices
- Mechanical power presses (1910.217): die-setting, control reliability, inspection records
- Robot cells and safeguarding distance fundamentals
- **Case History: an amputation investigation traced to a bypassed interlock and missing point-of-operation guard**
- 1910.303: design and examination of electrical equipment, working clearances, marking
- 1910.304–1910.305: wiring methods, grounding and bonding, flexible cords, temporary wiring
- Safe work practices and the relationship to energized-work requirements
- **Exercise 3: electrical-panel and cord audit against 1910.303–305 findings categories**
- The energy control program: scope, energy inventory, and exception limits
- Machine-specific procedures: shutdown, isolation, stored-energy relief, verification
- Group lockout, shift change, outside contractors, and minor servicing exceptions
- Periodic inspections under 1910.147(c)(6): who inspects whom, what gets certified
- **Exercise 4: write and peer-review a machine-specific LOTO procedure, then run the periodic inspection checklist**
- Identifying and classifying permit spaces; alternate-entry procedures
- The written PRCS program: permits, atmospheric testing order, entry supervisor/attendant/entrant duties
- Rescue arrangements and the non-entry vs. entry rescue decision
- **Case History: a confined-space near-fatality where rescue planning existed on paper only**
- 1910.176–1910.184: storage stacking, housekeeping, rigging hardware, and overhead hoists
- Powered industrial trucks under 1910.178: operator certification, daily inspections, battery charging areas
- **Exercise 5: forklift program gap analysis against 1910.178(l)**
- The inspection sequence: opening conference, records review, walkaround, employee interviews, closing conference
- Citation types, penalty structure, contest deadlines, and abatement verification
- OSHA 300/300A/301 recordkeeping: what counts as recordable, the annual posting, and common recording errors
- **Worked example: responding to a citation package and building the abatement documentation**
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- D-03 · Accelerated Life Testing — 3-day · Advanced
- D-04 · Applied Statistics for Engineers — 2-day · Intermediate
- D-05 · Environmental Testing and Qualification — 3-day · Advanced
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